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Analysis of corrosion properties of medical Titanium

As an important functional material, titanium is widely used in aerospace, energy industry, medical supplies and other fields because of its low density, high specific strength and good corrosion resistance. The development process of medical titanium and titanium alloys can be roughly divided into three periods:
 
The first period is represented by pure titanium and Ti-6AI-4V; The second period is α+β Type alloy, represented by ti-5a1-2.5fe and Ti-6Al-7Nb; The third stage is to develop products with better biological properties and lower elastic modulus β Type titanium alloy is the main defense line. The application of new titanium alloy materials will be the development direction of mainstream medical devices.
 
The research on medical titanium alloy materials began in China in the 1970s. Northwest Institute of nonferrous metals developed ti-2.5al-2.5mo-2.5zr (TAMZ), and successively developed Ti-6Al-4V, ti-al-2.5fe and Ti-6Al-7Nb materials with independent intellectual property rights in the 1990s. The Chinese Academy of Sciences has also developed new models β Titanium alloy ti-24nb-4zr-7.6sn. At present, the development of titanium alloy in China mainly focuses on breakthrough new materials and active application of titanium alloy materials.
 
Corrosion of Titanium
 
Titanium is a thermodynamically unstable metal with negative passivation potential, and the standard electrode potential is -1.63v. Therefore, it is easy to form an oxide film with passivation property in atmosphere and aqueous solution, with good corrosion resistance.
 
1. Corrosion resistance of titanium in different media
 
It is very important to study the corrosion resistance of medical materials. On the one hand, some metal ions or corrosion products of implant materials penetrate into biological tissues, which can lead to different degrees of physiological reactions; On the other hand, due to the existence of body fluid, the properties of some materials may be seriously reduced, resulting in rapid damage or even failure. The human environment is relatively complex, which is more likely to cause the dissolution of trace elements and change the stability of the oxide layer. Slight friction can damage the passivation film formed on the surface of titanium to varying degrees. For example, in the oxygen deficient environment, the stability of the oxide layer is weakened. When it is damaged, it can not be repaired immediately or form a new oxide layer, which is more likely to cause corrosion. This situation can hardly be avoided in the repeated movement of human body and the cooperation of instruments. Plastic deformation will change the microstructure of the material, and then affect the corrosion performance of the material. Different degrees of plastic deformation have different effects on the corrosion properties of materials. In the process of plastic deformation, defects appear in the interface and grain due to the concentration of internal stress. Therefore, plastic deformation will weaken the corrosion resistance of the material.

2. Corrosion mechanism of titanium
 
Titanium is a transition element of IVB group. It has active chemical properties and has great affinity with oxygen. In any oxygen-containing medium, it is easy to form a dense passive film on the surface of titanium. This passive film is very thin, and its thickness is usually several nanometers to tens of nanometers. The existence of titanium alloy passive film reduces the area of surface active dissolution and slows down the dissolution rate, so as to resist the damage caused by dissolution. In addition, the passive film can also be repaired automatically. When it is damaged, a new protective film can be formed quickly. Therefore, titanium has good corrosion resistance. The corrosion forms of titanium implanted into organisms can be divided into pitting corrosion, stress corrosion, crevice corrosion, galvanic corrosion and wear corrosion.
 
2.1 Stress Corrosion
 
Stress corrosion refers to the phenomenon of metal cracking when tensile stress and corrosion act at the same time. The general process is as follows: the action of tensile stress causes the protective film formed on the metal surface to crack, forming the crack source of pitting corrosion or crevice corrosion, and developing in depth. At the same time, the action of tensile stress can make the protective film break repeatedly, form cracks perpendicular to the tensile stress, and even lead to fracture.
 
2.1.1 factors affecting stress corrosion of titanium alloy
 
SCC of titanium alloy is the result of three factors: environment, stress and material. SCC is highly selective. As long as any of the above three factors is changed, SCC will not occur.
 
1) Environment
Medium: SCC of titanium alloy may occur under the action of many media such as aqueous solution, distilled water, organic solution and hot salt. The SCC mechanism is different in different media.
 
PH value: there are still considerable differences in the influence of pH value on SCC of titanium alloy. Generally, with the increase of pH value, the SCC sensitivity of titanium alloy decreases. When the pH value is 13-14, SCC can often be inhibited. However, strong corrosive environment with pH value of 2-3 can even be formed in the front section of local crack with SCC change.
 
Potential: the effect of potential on the degree of SCC is very important. The SCC sensitive potential is different when the corrosion system composed of alloy and medium is different. For example, when the potential of b-titanium alloy in aqueous solution containing halide is near - 600mV, SCC will aggravate; Under the over passivation potential, cracks will also occur; However, when the potential is lower than - 1000mV, there is no crack. In the aqueous solution containing Cl - and Br -, the SCC sensitive potential of ti8al1mo1v is - 500mv - 600mV. In the aqueous solution containing I -, the sensitive potential region is above 0mV.
 
Temperature: temperature is one of the important factors affecting SCC of titanium alloy. Generally speaking, SCC sensitivity increases with the increase of temperature. Ti6al3mo2zr0.5% in hot salt air environment at 300 - 500 ℃ The stress corrosion of 5sn alloy is more sensitive to SCC above 450 ℃. The SCC sensitivity of Ti6Al4V alloy with a certain amount of PD or Mo in H2S + CO2 + NaCl + s solution at 200 ℃ is lower than that at 250 ℃. However, the materials implanted in human body have limited sensitivity to temperature.
 
Cl ion concentration: the higher the Cl - concentration in the solution, the greater the SCC sensitivity.
 
2) Stress
 
The residual stress caused by welding, forging or heat treatment in the whole process of SCC accounts for 40%. In addition, the external stress generated during operation or the external stress caused by the volume effect of corrosion products or the uneven stress caused by the volume effect of corrosion products are the stress sources of SCC. The higher the stress level, the shorter the time of SCC.
 
3) Materials
 
In the same environmental medium, if the chemical composition, segregation, microstructure, grain size, crystal defects, properties, heat treatment and surface state of materials are different, their stress corrosion behavior and degree are also different. Adding a small amount of PD, Mo or Ru to titanium alloy can reduce its stress corrosion sensitivity. The SCC sensitivity of Ti6Al4V and ti15v3cr3al3sn alloys treated by peak aging is higher than that of annealed alloys. When the oxygen content in Ti6Al4V alloy is less than 0.13%, the SCC sensitivity can be greatly reduced.
 
2.1.2 common solutions
The following methods can be used to eliminate or reduce the SCC sensitivity of titanium alloy in a certain medium:
 
Elimination of residual stress: the local residual stress generated after parts manufacturing can be eliminated by overall annealing or local annealing. At this time, the negative effect of heat treatment on the strength, plasticity or toughness of the material should be considered.
 
Alloying: for traditional alloys, an appropriate amount of PD, Mo or Ru can be added to the alloy according to the situation to improve its SCC resistance.
 
Surface treatment: improve the biocompatibility and wear resistance of materials by improving the surface quality of titanium alloy, and reduce and delay the time and speed of crack generation.

2.2 crevice corrosion
When the medium is in the gap formed between metal parts and metal or non-metal, it can accelerate the corrosion of metal in the gap, which is called gap corrosion. Crevice corrosion is a kind of local corrosion. When there is a gap in titanium and titanium alloy, due to the lack of oxidizing substances in the gap, it becomes an anode and corrodes and destroys the passive film. Generally, crevice corrosion goes through three stages: ① consuming oxygen in the crevice; ② Form a macro battery and the pH value decreases; ③ The passive film is activated and dissolved until it is completely destroyed. It is found that in Hanks' solution at 37 ℃, the crevice corrosion degree of the material is as follows: NiTi > NiTiCu > 316L > Ti6Al4V ≈ Ti; Ti and Ti6AI4V have strong crevice corrosion resistance in Hanks' solution.
 
2.3 wear and corrosion
Wear corrosion is that when the metal and medium contact each other, the relative movement speed is large, resulting in the wear of the metal surface, which leads to the accelerated corrosion of the metal. When titanium is implanted as an implant, there will be a certain degree of wear with the operating instruments, resulting in the destruction of the oxide film on the surface. If this oxide film cannot be repaired in time, the implanted metal will further corrode or even fail.
 
Biomedical materials are the important material basis for the rapid development of modern clinical medicine and the main subject of material research in the 21st century. As a new type of corrosion-resistant material, titanium has made great progress. Because of its good biocompatibility and corrosion resistance, it is widely used in biomedical field. However, there are still many problems to be solved in the application of titanium in human environment. Therefore, the performance of titanium materials in all aspects should be deeply studied to design and start the faster development of biomedical materials.

 


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